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Overview

Measures and Trends the following parameters using proprietary MachineSense cloud analytics to locate and diagnose pending failures before they occur.

  • Bearing condition
  • Valve condition
  • Belt tension level
  • AOil condition
  • Gearbox condition
  • Rotor bearing health
  • Stator winding fault
  • 24/7 trending of machinery components including blowers, gearboxes, and other industrial components
  • Misalignment
  • Easy to buy, easy to install

MachineSenseTM Component Analyzer system monitors and predicts the health of moving machine components and sub-assemblies in various industrial applications.

MachineSense’s proprietary analytics algorithm tracks and compares the collected data against a baseline and determines overall machine health. The status of bearings, rotors, gears, valves, and oil are constantly monitored. In addition to the visualization of valuable operating metrics, the Component Analyzer will accurately predict and send text and email maintenance advice for pending machine and component failures, thus significantly reducing unscheduled equipment downtime.

The sensor easily attaches to the machine housing with a magnet and constantly measures vibration, temperature and magnetic field. The sensor is powered by a 24VDC/110-260VAC power supply. Sensor data is transmitted via Bluetooth to a data hub and through a local router to Prophecy’s cloud infrastructure.

The Component Analyzer's monitoring solution includes MachineSense’s extensive CrystalballTM software, which enables the user to set up alarms and alarm recipients, and provides complete historic data with trend lines about equipment performance. At-a-glance dashboards show the current status of monitored assets by department or plant. Actionable maintenance advice is sent via text or email to alert users when a machines needs attention.

MachineSenseTM Component Analyzer system monitors and predicts the health of moving machine components and sub-assemblies in various industrial applications. MachineSense’s proprietary analytics algorithm tracks and compares the collected data against a baseline and determines overall machine health. The status of bearings, rotors, gears, valves, and oil are constantly monitored. In addition to the visualization of valuable operating metrics, the Component Analyzer will accurately predict and send text and email maintenance advice for pending machine and component failures, thus significantly reducing unscheduled equipment downtime. The sensor easily attaches to the machine housing with a magnet and constantly measures vibration, temperature and magnetic field. The sensor is powered by a 24VDC/110-260VAC power supply. Sensor data is transmitted via Bluetooth to a data hub and through a local router to Prophecy’s cloud infrastructure. The Component Analyzer's monitoring solution includes MachineSense’s extensive CrystalballTM software, which enables the user to set up alarms and alarm recipients, and provides complete historic data with trend lines about equipment performance. At-a-glance dashboards show the current status of monitored assets by department or plant. Actionable maintenance advice is sent via text or email to alert users when a machines needs attention.

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